IndustriesAbout usEvents

Warehouse Optimization Consulting for Distribution Centres

Warehouse optimization consulting from GCL diagnoses, redesigns and optimizes warehouses and distribution centres. With more than 40 years of supply chain expertise, our warehouse consulting services stay independent of WMS and TMS vendors. The layout, systems and automation level we recommend answer your operation, not a licence quota.

Demand grows, labour shortages persist, product lines diversify, and aisles fill up. Each pressure compounds the others, so the supply chain and operational flows of a distribution warehouse must be optimized together, not one at a time. Our consultants size a warehouse layout for current and future capacity, productivity and process needs, guided by market best practices and our distribution network and transportation expertise.

Our warehouse optimization consulting services and projects

GCL structures five types of mandates to streamline operations, from a first diagnostic to selecting an outsourcing partner.

  1. Diagnosis of your layout and operations, benchmarked against measurable industry standards
  2. Design and optimization of your space, new or existing, sized on forecast volumes
  3. Development of your specifications and selection of suppliers, evaluated without vendor bias
  4. Support in the implementation of our recommendations, including training and change management
  5. Identification of the best 3PL partner when outsourcing beats building capacity in house

Our Warehouse Assessment Approach

Diagnosis of your layout and operations
Independent of WMS and TMS vendors
Diagnosis of your layout and operations

The layout diagnosis audits your distribution operations, evaluates operational performance and benchmarks it against best practices in your sector, with order fulfillment and customer service as the measure. It also feeds the priorities we track under continuous improvement in warehouse operations. This comprehensive warehouse assessment delivers:

  • Modelling of key layout elements and the material handling systems in use
  • Assessment of current storage capacity, warehouse space and space optimization
  • Comparison of your workforce utilization with industry standards
  • Analysis of warehouse processes, throughput, workflow and inventory management
  • Improvement areas identified on the current layout and benchmarked against best practices
  • Design criteria set from your company forecasts
  • Opportunities to integrate automation technologies to support future growth

GCL warehouse consultant reviewing a distribution centre layout plan with the operations team on the floor

Independent of WMS and TMS vendors

Why choose a warehouse consultant independent of WMS and TMS vendors?

An independent warehouse consultant recommends the layout, the automation level and the warehouse management system that fit your operation, because it sells no licences and earns no vendor commission. GCL specifies what your throughput, your SKU profile and your building actually require, then holds technology suppliers to that specification during selection.

More than 40 years of multi-sector mandates back that position, with teams delivering projects across Canada, the United States, Europe, France, Morocco and Brazil. BRP, L'Oréal, Yves Rocher, Hershey's and Dare have trusted our field expertise across the industries we serve.

Two mandates illustrate the range. We delivered productivity gains for a leading Canadian manufacturer of plastic profile systems for the window and door market. Space and productivity both improved for one of the world's largest manufacturers and distributors of chemicals. Interim management covers the gap when your warehouse managers lack capacity during a transition.

They trusted us
FREQUENTLY ASKED QUESTIONs
How can you help me increase my storage capacity?
+
-

Most warehouses gain storage capacity without new square footage, once you rework slotting, rack configuration and vertical space. Our diagnostic measures cube utilization, aisle widths and clear height, then models the layout scenarios that recover the most space utilization before you sign a lease or build.

What are the key design considerations for a new or expanded warehouse?
+
-

Forecast volumes, order profile, throughput at peak, building clear height, dock configuration and workflow between receiving, storage and shipping drive every design decision. We model those variables first, then set the design criteria and the automation level, so warehouse design follows demand instead of assumptions.

What type of shelving should I consider?
+
-

The right shelving follows from your SKU profile, pallet rotation, order picking method and available clear height, not from a catalogue. We compare the configurations that suit your rotation, then write the specifications, so suppliers bid on your warehouse capacity requirements rather than their standard offer.

Is an automated system a better choice than a conventional one?
+
-

Automation earns its place when volumes, throughput and labour constraints justify the investment, and the diagnostic settles that question before you contact any supplier. We model both scenarios against your forecasts and your workforce reality, because warehouse automation applied to a weak process only moves the bottleneck.

CASE STUDIES
A project ? Contact us

Hidden
Hidden
Hidden
Hidden
Hidden
This field is for validation purposes and should be left unchanged.
Director of expertise

Patrick McGrath

Discover the team
4200 Saint-Laurent BLVD
Suite 900, Montreal, QC H2W 2R2
Canada
Follow us
Stay informed with our newsletter

Autorisation(Required)
Hidden
Hidden
Hidden
This field is for validation purposes and should be left unchanged.

Privacy policy - All rights reserved